Our eonologist: Marc Grau
Typical production of the “Orpailleur
classique”.
Harvest
The harvesting date is established according to the different
products.
Under ripe: The aperitif wine “Apérid’Or” so
as not to have too much residual sugars. The “Brut de Brut” and
the “rosé” to get sufficient acidity.
Ripe: For the “Classique” and “Oak-aged” white
wines.
Over ripe for the ice wine.
Harvesting is done by hand, with shears and 14 kg containers.
Crushing:
This operation aims to crush the grapes without crushing the seeds
or the stalks. The equipment used is a Vaslin harvest crusher. Grapes
are crushed a few hours after they are harvested.
Pressing:
This operation is to extract the must (juice). We separate the liquid
part from the solid part (stalks). The harvest is then compressed against
a perforated wall made of epoxy resin. The pressing is divided in several
presses increasing in pressure, which enables us to extract various
qualities of juices. Pressing occurs in a Vaslin horizontal press of
32 hectolitres that holds about 200 grape pails of 14 kg each.
Racking:
The juice coming out of the press is quite cloudy. It holds in suspension
particles of stalks, skins, yeast, proteinaceous material, and pectin.
So we add pectolytic enzymes to the must which are able to break these
pectins, diminishing viscosity. The must is then stored at cool temperatures
for 36 hours. During that time the heavier particles drop to the bottom.
Only the clarified juice is used for the fermentation.
Yeasting:
Yeasting consists of adding active selected yeasts to the must to provoke
alcoholic fermentation.
Fermentation
Alcoholic fermentation must be controlled and mastered with the help
of a cooling system to make it as stable and complete as possible.
This way, risks of the fermentation halting or of the raw material
being altered are avoided. Gradually the sugar content of the must
is transformed into alcohol and its density is reduced to finally become
the same as that of water.
Chaptalization
Chaptilization: If the sugar content is not high enough to bring the
wine to the desired alcohol level, we add sugar to the must when it
is fermenting.
De-acidification
This operation consists of neutralizing excess organic acids in the
must with a salt. The most commonly used products to do this are potassium
tartrate, calcium carbonate, and potassium bicarbonate.
Cooling stage
The cold is an essential factor to stabilize and better wines. It has
been known for a long time that the cold of winter can be beneficial
to wines by precipitating potassium bitartrate, namely. The process
requires dropping the temperature close to wine freezing point. In
Québec, thanks to the climate, the cooling stage occurs naturally.
Fining
This process aims to flocculate colloidal matter clouding the wine
ad those that might cloud it at an ulterior date.
Filtration
This final operation makes the wine travel through a filter to remove
all impurities it may contain. We use three types of filters.
Sheet filter: first coarse filtration.
Sterilizing sheet filter: to stop micro-organisms.
Cartridge filter: Sterilizing filters used just before bottling.
Bottling:
New bottles are rinsed and drained before being filled by a bottling
machine, corked, and put on pallets. Capsuling and labelling are done
later.